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The Great American Dream

By Andrew Marsh, 10th February 2025

The USA is spell-bound by the Superbowl each year, and Super Bowl LIX was no different. Companies queue up to get advert slots during the game, and then spend another fortune making extended adverts. Take Jeep – a $32 million love letter to the Wrangler 4Xe, starring beautiful countryside, a stunning dog and Harrison Ford.

The reality?

In the new era USA, manufacturing has come back into focus. Nothing wrong with that.

The problem is manufacturing automobiles takes a vast investment, and the products have to comply with rules before any of the vehicles can be sold. Thousands, and thousands of pages of rules. Each rule causes additional complexity – in the case of the Wrangler 4xe, the addition of the hybrid drive system and particular the frame mounted Li-Ion battery with no upper shield has caused problems.

This points to rushed development, converting a design that was not engineered for plug-in hybrid drive to flatter tail pipe emissions and official fuel economy figures. Further, the vehicle has a body-on-chassis concept evolved over many decades, with a somewhat complex multi-part removable roof assembly.

Side view of the 2021 Jeep® Wrangler Rubicon 4xe hybrid electric

For those who love the Wrangler, they know the short comings and are prepared to put up with regular use issues in exchange for the idea – and the occasional reality – of going off-road. These dedicated customers frequently cut their teeth on older body-on-chassis vehicles, know all about honing driving skills, selection of tyres / wheel rims and so on.

For the wider market the off-road aspect is aspirational. For those not inducted in Stellantis product reliability quirks, ownership may come as a shock.

As the USA prepares for global export, and things like Wrangler – not a small vehicle but smaller than North American average – need to find a path to better reliability, better build quality and lower prices. It’s a tough path, but not impossible. The USA has done this before, and could do it again – but the idea present products can migrate from niche sales to mass market in, for example, Europe, needs more work.

I look forward to the product catching up with the adverts.

Andrew Marsh
Andrew Marshhttp://www.autobodybible.com
My driving passion is automotive engineering. I worked with industrial designers. Like an architect, these people are there to provide the vision, the lead. It was down to people like me – and engineer - to keep as much of that vision as possible, make it work and meet all required legislation and programme costs. I knew the role of design in the whole product creation process. Many of my former colleagues knew little of this, and carried on doing what they had done for decades before. As engineers our primary role is to solve problems creatively. In return for many hours of routine work, spending a few hours with industrial designers was fantastic. Not many engineers got that chance. Graduated in 1984 with an engineering degree and spent more than two decades working for OEMs, mainly in Europe, followed by two decades in the collision repair sector. Fellow of the IMI and Honorary Fellow of the Institute of Automotive Engineer Assessors.

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